SKU: 54204 | UPC: 027067092656
MAHLE Original Cylinder Head Gasket for 1994-2003 Ford E-350 Club Wagon F-250 F-350 Excursion 7.3L Diesel MPN 54204
MAHLE 54204 cylinder head gasket delivers precise sealing for Ford 7.3L Power Stroke diesel engines in E-350 Club Wagon F-250 F-350 and Excursion models from 1994 to 2003. This OEM-spec part prevents coolant and oil leaks while handling high combustion pressures in heavy-duty applications. Technicians rely on it for leak-free operation and long engine life during rebuilds or repairs.
Key Features
- Multi-Layer Steel Construction: Resists high pressures and temperatures up to 6000 PSI for durable sealing in 7.3L diesel engines
- Precision Bore Sizing: 4.11 inch bores with 0.051 inch thickness ensure exact fit to cylinder head and block surfaces
- OEM-Equivalent Design: Matches Ford engineering specs for 16-valve 7.3L Power Stroke preventing blowouts and warping
- Corrosion-Resistant Coating: Protects against coolant and combustion gases extending gasket service life
- Easy Alignment Markers: Facilitates accurate positioning during installation reducing errors
Product Notes
- Designed exclusively for 7.3L Power Stroke diesel verify engine code before purchase
- Inspect head and block surfaces for flatness within 0.003 inch prior to installation
- Ships in protective packaging weight 1.2 lbs box dimensions 18 x 14 x 1 inches
Installation Notes
- Professional installation recommended.
- Follow Ford torque sequence 95 ft-lbs in 3 steps with M12 bolts cleaned and oiled
- Requires MLS-compatible heads no resurfacing needed if flat
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| 1995-1996 | Ford | E-350 Econoline Club Wagon | Chateau HD |
| 1995-2000 | Ford | E-350 Econoline Club Wagon | Custom |
| 2001-2002 | Ford | E-350 Econoline Club Wagon | XL |
| 1995-1998 | Ford | E-350 Econoline Club Wagon | XL HD |
| 1995-2002 | Ford | E-350 Econoline Club Wagon | XLT |
| 1994-1996 | Ford | F-250 | XL |
| 1994-1996 | Ford | F-250 | XLT |
| 1999-2003 | Ford | F-250 Super Duty | XL |
| 1999-2003 | Ford | F-250 Super Duty | XLT |
| 1999-2003 | Ford | F-250 Super Duty | Lariat |
| 1994-1997 | Ford | F-350 | XL |
| 1994-1997 | Ford | F-350 | XLT |
| 1999-2003 | Ford | F-350 Super Duty | XL |
| 1999-2003 | Ford | F-350 Super Duty | XLT |
| 2000-2003 | Ford | Excursion | XLT |
| 2000-2003 | Ford | Excursion | Limited |
| 2003 | Ford | Excursion | Eddie Bauer |
| 2003 | Ford | E-350 Club Wagon | Chateau |
| 2003 | Ford | E-350 Club Wagon | XL |
Why Choose MAHLE?
- Supplies OEMs worldwide with sealing solutions proven in millions of engines
- Engineered for exact fit and performance in Ford diesel applications
- Backed by technicians for consistent results in high-mileage rebuilds
Frequently Asked Questions
- Q: Does this fit 7.3L Power Stroke engines in 1999-2003 F-250 Super Duty?
A: Yes MAHLE 54204 fits all 1994-2003 Ford 7.3L diesel variants including F-250 Super Duty XL XLT Lariat E-350 and Excursion with 16-valve heads - Q: What material is used in this gasket?
A: Multi-layer steel with elastomeric coatings for superior compression and resistance to diesel combustion heat and pressures - Q: What warranty covers this part?
A: MAHLE provides a limited manufacturer warranty against defects contact supplier for claim process after installation
Shipping & Handling
- Method: UPS Ground or FedEx standard delivery
- Availability: In stock – ships same or next business day
- Packaging: Sealed box 18 x 14 x 1 inches protective foam insert
- Weight: 1.2 lbs





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